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Ques:- What is bernoulis theorem and how differantial pressure is related with that?
Asked In :- valmet,
Right Answer:
Bernoulli's theorem states that in a steady, incompressible flow of an ideal fluid, the total mechanical energy along a streamline is constant. This means that the sum of the pressure energy, kinetic energy, and potential energy per unit volume remains the same. Differential pressure is related to Bernoulli's theorem as it represents the difference in pressure between two points in a fluid flow, which can be used to determine changes in velocity and elevation according to the theorem.
Ques:- Types of flow & Reynolds expressions
Asked In :- Wheels India, smec,
Right Answer:
There are two main types of flow: laminar flow and turbulent flow.

1. **Laminar Flow**: This occurs when the fluid flows in parallel layers with minimal disruption between them. It is characterized by smooth and orderly motion. The Reynolds number (Re) for laminar flow is less than 2000.

2. **Turbulent Flow**: This occurs when the fluid undergoes irregular fluctuations and mixing. It is characterized by chaotic changes in pressure and velocity. The Reynolds number for turbulent flow is greater than 4000.

The transition between laminar and turbulent flow occurs in the range of Reynolds number between 2000 and 4000.
Ques:- What is start up vent valve ? why it is used in boiler?
Asked In :- croma,
Right Answer:
A startup vent valve is a valve used in a boiler system to allow the release of air and steam during the initial startup phase. It helps to prevent pressure buildup and ensures proper circulation of water and steam, facilitating safe and efficient boiler operation.
Ques:- What is difference between total flow and flow rate in general ?? explain it with daily life example.
Right Answer:
Total flow refers to the total volume of fluid that has passed through a point over a specific period, while flow rate is the volume of fluid that passes through a point per unit of time.

For example, if you fill a bucket with water, the total flow is the amount of water in the bucket when it's full (e.g., 10 liters), and the flow rate is how quickly the water is being poured into the bucket (e.g., 2 liters per minute).
Ques:- Difference between Relief valve & pressure reducing valve ? Can we use pressure reducing valve instead of pressure relief valve ?
Asked In :- lsp,
Right Answer:
A relief valve is designed to open and relieve excess pressure from a system to prevent overpressure conditions, while a pressure reducing valve is used to lower and maintain a specific downstream pressure.

No, a pressure reducing valve cannot be used instead of a pressure relief valve, as they serve different purposes and operate under different conditions.
Ques:- What is the principal of flow transmeter,level trans meter,presser transmeter?
Right Answer:
Flow Transmitter: It measures the flow rate of a fluid by converting the flow velocity into an electrical signal, often using methods like differential pressure, electromagnetic, or ultrasonic principles.

Level Transmitter: It measures the level of a fluid in a tank or vessel by detecting the height of the fluid column, typically using methods such as hydrostatic pressure, ultrasonic, or radar technology.

Pressure Transmitter: It measures the pressure of a fluid and converts it into an electrical signal, commonly using strain gauges, capacitive, or piezoelectric sensors to detect pressure changes.
Ques:- What is the different between gate valve and globe valve?
Right Answer:
A gate valve is designed for fully open or fully closed positions, allowing minimal flow resistance when open, while a globe valve is used for regulating flow and provides better throttling capabilities but has higher flow resistance when open.
Ques:- What is the hydra step level sensor output value( measuring level of steam drum)
Right Answer:
The Hydra step level sensor typically outputs a value in the range of 4-20 mA, which corresponds to the measured level of the steam drum.
Ques:- In vortex flow meter how can measure the frequency ofvortex generated by vortex flow meter
Right Answer:
The frequency of vortices generated by a vortex flow meter is measured using a sensor, typically a piezoelectric or electromagnetic sensor, that detects the pressure fluctuations caused by the vortices as they pass by. The frequency is directly proportional to the flow velocity, allowing for flow rate calculation.
Ques:- EXPLAINE ME WHAT IS ORIFICE?AND HOW WE ARE USING IT IN INSTRUMENTATION
Right Answer:
An orifice is a small opening or hole in a plate or pipe that allows fluid to flow through. In instrumentation, orifices are used to measure flow rates by creating a pressure drop across the orifice, which can be correlated to the flow rate using Bernoulli's principle.
Ques:- What is pressure,What is temperature,What is flow,What is level
Asked In :- Bobst India, rhi magnesita, awe,
Right Answer:
- **Pressure**: The force exerted by a fluid per unit area, typically measured in pascals (Pa) or pounds per square inch (psi).
- **Temperature**: A measure of the thermal energy of a substance, indicating how hot or cold it is, usually measured in degrees Celsius (°C) or Fahrenheit (°F).
- **Flow**: The movement of fluid from one place to another, often measured in volume per unit time, such as liters per minute (L/min) or gallons per minute (GPM).
- **Level**: The height of a fluid in a container or system, indicating how full it is, often measured in meters or inches.
Ques:- What is Natural frequency of Vibration?. Imagine a circular disk of radius 'r' is oscillating inside a Semi circular ring of radius 'R', how will you find natural frquency of the system?.
Right Answer:
The natural frequency of vibration is the frequency at which a system tends to oscillate in the absence of any driving force. To find the natural frequency of a circular disk of radius 'r' oscillating inside a semi-circular ring of radius 'R', you can use the formula:

[ f_n = frac{1}{2pi} sqrt{frac{k}{m}} ]

where ( k ) is the effective stiffness of the system and ( m ) is the mass of the disk. The effective stiffness can be derived from the geometry and boundary conditions of the system, considering the forces acting on the disk due to its oscillation within the ring.
Ques:- Why cenrifugal pump casing is called involute casing.
Asked In :- bluescope steel,
Right Answer:
Centrifugal pump casing is called involute casing because its shape is designed based on an involute curve, which helps in efficiently converting the kinetic energy of the fluid into pressure energy, minimizing losses and improving flow characteristics.
Ques:- WHAT IS THE MASS FLOW FLOW METER
Asked In :- sna,
Right Answer:
A mass flow meter is a device that measures the mass of a fluid flowing through a pipe, providing accurate flow rate readings regardless of changes in temperature or pressure.
Ques:- Distinguish between Viscous and Turbulent flow?
Right Answer:
Viscous flow is smooth and orderly, with layers of fluid sliding past each other, typically occurring at low velocities and high viscosity. Turbulent flow is chaotic and irregular, with mixing and eddies, usually occurring at high velocities and low viscosity.
Ques:- HOW MANY ERROR CALCULATIONS ARE THERE USED IN PROCESS INDUSTRIES?
Asked In :- burns & mcdonnell,
Right Answer:
There are generally three types of error calculations used in process industries: absolute error, relative error, and percentage error.
Ques:- Examples for newtonian and non newtonian fluid
Asked In :-
Right Answer:
Examples of Newtonian fluids include water and air. Examples of non-Newtonian fluids include ketchup and cornstarch mixed with water (oobleck).
Ques:- What is coriolis principle for mass flowmeter?
Right Answer:
The Coriolis principle for a mass flowmeter states that when a fluid flows through a vibrating tube, the Coriolis effect causes a phase shift in the vibration proportional to the mass flow rate of the fluid. This phase shift is measured to determine the mass flow rate accurately.
Ques:- What is the Difference between E/P Positioner and I/P positioner in a control valve? In which applications the respective positioners are used in?
Right Answer:
E/P (Electro-Pneumatic) positioners convert an electrical signal (usually 4-20 mA) into a pneumatic signal to control a valve's position, while I/P (Current to Pressure) positioners convert an electrical signal directly into a pneumatic pressure signal. E/P positioners are typically used in applications requiring precise control of valve position, while I/P positioners are used in applications where a direct pressure output is needed for actuators.
Ques:- What is the dp across a orifice plate & how much ispermanent pressure across an orifice plate.
Asked In :- Cenovus,
Right Answer:
The differential pressure (dp) across an orifice plate is the difference in pressure between the upstream and downstream sides of the plate, typically measured in psi or bar. The permanent pressure drop across an orifice plate is the pressure loss that occurs due to the flow restriction, which can be calculated using the orifice equation, but it generally results in a significant drop depending on the flow rate and the orifice size.


Hydraulics is an applied science and technology concerned with the mechanical properties and use of liquids in motion or under pressure. The fundamental principle governing all hydraulic systems is Pascal’s Law, which states that a pressure change at any point in a confined incompressible fluid is transmitted equally throughout the fluid. This principle allows a small force applied over a small area to be converted into a much larger force over a larger area, a concept known as force multiplication.

A typical hydraulic system consists of several key components working in concert: a reservoir to hold the hydraulic fluid, a pump to pressurize the fluid and convert mechanical energy into fluid power, control valves to direct the flow of the fluid, and an actuator (such as a cylinder or a motor) that converts the fluid power back into mechanical force or motion to do the work.

Hydraulics is a cornerstone of modern engineering and has a vast array of applications across numerous industries. In construction, hydraulic systems power heavy machinery like excavators, cranes, and bulldozers, enabling them to lift and move massive loads with precision. The automotive industry utilizes hydraulics for braking systems, power steering, and car lifts. In manufacturing, hydraulic presses are used to shape and form metal, while in aviation, hydraulics are essential for operating landing gear, flaps, and other flight control surfaces. The power and reliability of hydraulic systems make them indispensable for any application requiring high force, high precision, and controlled movement.

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